DACO produces a wide variety of shims, spacers, and plates made per customer print. We can produce Shims in many forms such as: Round Shims, Die Punch Shims, Horse Shoe Shims, Notched or Tabbed Shims, Slotted Shims (with or without tabs) and even Shim Disks. We produce fasteners, shims or spacers in any one of these materials but not limited to these Metal types: Steel, Aluminum, Copper, Brass, Stainless, etc. Shims can also be heat treat hardened and used as wear plates etc., plated, or painted. Please send your product design today. We'll review your design and make contact with you prior to generating a quote for your review.
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Specifications
- Part Quantities
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We have the ability to produce single components for prototype purposes, up to production runs of a hundred thousand or more.
- Tolerances
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+/- 0.005 on average production runs but not limited to…
We will meet or exceed our customer’s design requirements.
- Applications
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Vendor specified parts for production inventory and parts replacement stock
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Capabilities
- Secondary Operations
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Burnishing
Carbon and Graphite Electrodes
Chamfering
Cleaning
CNC Bar Work
CNC Drilling
CNC Machining
Counter Boring
Counter Sinking
Deburring
EDM Services wire and conventional
Grinding
Laser Cutting
Riveting
Spot Welding
Tapping
- Industries Served
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Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Military
Railroad and Mass Transit
Recreational Vehicle
- Engineering/Design Software
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Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
- Quality Certification
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ISO 9001:2015 Certified
Custom Made Stamping / Value Added Operations
Custom Made Stampings: DACO's production department run's many custom made stampings and larger parts (up to 5/16" thick) for a variety of different customers and markets including, (farm implement, lawn & garden, commercial, industrial, military, and others), these parts are made to the customers specifications and part prints, many of these parts are blanked, formed, and sometimes require secondary operations and light assemblies which can all be done (in-house) by DACO. Value Added Operations: DACO performs all types of secondary and value added operations on all different types of materials including steel, non-ferrous metals, and plastics (bending, punching, machining, thread tapping, spot welding, riveting, blind and threaded inserts, sorting, de-burring, light assemblies, bagging and special packaging including customer supplied components that might also be needed. Laser Cut Parts, Secondary Forming, Bending, Punching, CNC and Secondary Machining, Riveting, Spot Welding, Threading, Parts can be made complete with Blind and Threaded inserts including other special components or assemblies, Cleaning and De-burring, light assemblies, and in process or final packaging. We work with a variety of quality ISO approved suppliers for many other Outside Services, including, Zinc Plating, Painting, Heat Treating, Grinding, and many other services, we can also offer and provide our customers with completed parts or assemblies if needed. If it's a Custom Made Stamping or a Value Added Operation , provide your product design to our engineering department thru the use of the "RFI" Request for Information selection button. Simply attach your design and submit your request. We'll review your design and make contact with you prior to the generating a quote for your review.
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Specifications
- Part Quantities
-
We have the ability to produce single components for prototype purposes, up to production runs of a hundred thousand or more.
- Tolerances
-
+/- 0.005 on average production runs but not limited to…
We will meet or exceed our customer’s design requirements.
- Applications
-
Vendor specified parts for production inventory and parts replacement stock
-
Capabilities
- Secondary Operations
-
Burnishing
Carbon and Graphite Electrodes
Chamfering
Cleaning
CNC Bar Work
CNC Drilling
CNC Machining
Counter Boring
Counter Sinking
Deburring
EDM Services wire and conventional
Grinding
Laser Cutting
Riveting
Spot Welding
Tapping
- Industries Served
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Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Military
Railroad and Mass Transit
Recreational Vehicle
- Engineering/Design Software
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Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
- Quality Certification
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ISO 9001:2015 Certified
- Equipment List:
Progressive Dies / Tooling
Progressive Die Stamping is the process to modifying the raw material through a series of punch press cycles and the re-positioning of the raw material. You may see one or multiple processes combined to produce a finished part such as; Punching, Bending, Coining and Drawing or Tapping of the raw material. These processes; when performed in multiple operations or cycles of the press will produce a finished part through the progressive die/tool, saving you’re the expense of set-up time, and reduces the overall labor and production costs. Here at DACO Precision-Tool it’s our goal to design and build our progressive dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our progressive die tooling. Parts are produced when the feed system pushes (strip or bulk coils) of raw material into the feed port of the progressive die tool; at each stroke or cycle of the press until the finished part is produced out the other end of the tooling. The feed rate of the material is controlled by the hard stops in each die section and the sensors built into the tooling. The final die section regardless of the number of tool/die sections required to produce a finished part; performs the cut-off operation. This separates the finished part from the carrying web; allowing the finished part to falls into the parts collection bin. The carrying web and material removed during the prior stages are conveyed to the scrap shoot and dropped into the scrap collection system. Use the “Request Information” selection to contact us and provide your design documentation with your contact information for our Engineering Department to review and provide you with a quote. Or if you have tooling that isn’t running right, or as quickly as you need or desire; let DACO Precision-Tool troubleshoot, modify, and repair existing tooling to get it up and running to a higher production rate for you.
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Specifications
- Part Quantities
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High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
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We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
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+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Types of Tooling
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Coining
Compound
Forming
Pierce & Cut
Progressive
Secondary
Trimming
- Tool Sizes
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Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
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1018
4140
A2
And Others
H13
M2
M4
S7
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Capabilities
- Secondary Operations
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And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
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Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
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ISO 9001/2008 CERTIFIED
- Engineering/Design Software
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Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
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Equipment List:
- Stamping Production Equipment List
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220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
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1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems
1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches
1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches
1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches
1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches
1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options
1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches
1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches
1-Chevalier Surface Grinder
Model: 618 High Precision
2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts
1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches
2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches
2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
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3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
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Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc
